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SUCCESS, TOGETHER

LPG Pipeline Installation

Provide Installation of LPG centralized Gas System with good quality standard as per IS6044 (Part 1), with safety.

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LPG Pipeline System

Supply Chain of LPG

Stakeholders in the LPG transition process

Deciding on Cylinders or Bulk Tanks

LPG installations can either use cylinders or bulk tanks. There are pros and cons for each and the GAXTRA will recommend which type will best serve the needs of the consumer. 

Generally, a bulk installation is preferred for consumers with high consumption while cylinder installations are used mostly for low consumption or where space is limited. A comparison of bulk versus cylinder installation is shown below:

Deciding on Cylinders or Bulk Tanks

LPG installations can either use cylinders or bulk tanks. There are pros and cons for each and the GAXTRA will recommend which type will best serve the needs of the consumer.  Generally, a bulk installation is preferred for consumers with high consumption while cylinder installations are used mostly for low consumption or where space is limited. A comparison of bulk versus cylinder installation is shown below:

Cylinder Installations

  • Generally for low consumption applications but can serve large requirements by adding more cylinders 
  • Requires less space 
  • Allowed indoors in some countries 
  • Installation is comparatively simpler 
  • Cylinder handling can be tedious for big installations 
  • May have residual gases left inside cylinder 
  • Flexibility of replenishment – deliveries can be arranged by the consumers, or the supplier, depending on the agreement

Bulk Tank Installations

  • For high consumption application 
  • Needs bigger space 
  • Must be outdoor and away from building 
  • Can be installed above or underground 
  • Higher initial cost of installation 
  • Replenishment via road tanker entails less manual handling but … 
  • Requires road access

Vaporisers can be used with both cylinder and bulk tank installations to improve the evaporative capacity of the site. Vaporiser for small commercial applications are usually electrically heated. For larger applications, the vaporiser system may be designed to use circulating hot water from a boiler or water heater. Vaporisers using other heat sources have been introduced into the market recently.

Cylinder Installation

  • Must be outdoor and in a well-ventilated area 
  • Base must be on a firm base which is level , non–combustible, not resting on soil, clean, and dry 
  • Must not be below ground level i.e. basement, etc.(LPG vapour is heavier than air) 
  • Away from entrance and exit of buildings 
  • At least 1.0m away from any openings i.e. drains, culverts, doors, etc. 
  • At least 1.5 m from any source of heat i.e. air conditioner, steam pipes and boilers. 
  • At least 3.0m away from any open flames 
  • Preferably on ground level unless suitable lifting facilities are available to transfer cylinders to higher floors 
  • Must be accessible to changing and quick removal in case of emergency 
  • Must not be stored together with oxygen and other flammable material i.e. gasoline, etc. 
  • Should be protected from vehicular collision or damage 
  • Secured by suitable fence to prevent unauthorized tampering. 
  • If permitted indoors by local regulations, this should be in a separate and isolated section of the building exclusively for this purpose. It must have access to outside air for ventilation. 
  • In some countries cylinders shall be restrained against seismic activity

Installing LPG Pipelne Materials

Ensuring Safe LPG Delivery

Basic Safety Precautions

  • During delivery all sources of ignition around the LPG storage area should be extinguished. If the ignition sources cannot be controlled, then delivery should not proceed.
  • A notice shall be displayed near the filling point indicating “NO SMOKING, NO NAKED FLAMES”
  • Electrical equipment not needed during the delivery should be switched off and removed from the area i.e. mobile phones, two-way radios, etc.
  • Any piles of rubbish and/or combustible material within the LPG storage area should be removed from the site by the consumer.
  • Access to the LPG site should be clear and free of obstruction. Delivery truck must be able to park in such a way as to drive away without reversing in case of emergency.
  • Delivery personnel must be using the required personal protective equipment i.e. gauntlet, safety shoes, goggles, etc.
  • LPG containers, piping and other equipment installed at the site should be inspected to confirm that they are in safe working condition before delivery.
  • Cylinder Delivery Procedure
  • Cylinders must be moved in a manner that avoids damage to the floor. Pushcarts or similar equipment should be used for transferring cylinders between truck and the storage site.
  • Cylinders to be replaced must be checked by delivery personnel that they are indeed empty before removing from the manifold.
  • Close all cylinder valves and individual isolation valves on the manifold and slowly disconnect the empty cylinders. Allow the gas in the flexible hose to bleed down before entirely disconnecting the cylinder. If the residual gas continues to bleed off, the source of leakage should be identified. If necessary, other cylinders should be shut off to prevent escape of LPG. Any defective valve identified should be replaced to prevent leakage.
  • Remove the empty cylinder and position the full cylinder where flexible hoses can reach without straining. The condition of the hose end coupling threads should be examined to check for wear and if necessary they should be replaced.
  • Check the connection for leaks by opening the cylinder valve slightly to let gas flow and apply soap solution. If connection is leak free, open fully all the cylinder valves and individual isolation valves on the manifold. The cylinder bank is now ready for service when the other bank becomes empty.
  • Delivery crew should ensure everything is in order before leaving the site.

lawrence
Welder & Lead Fabricator